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The reason that its about 9.5" tall is that the wheel wells are that height and I wanted them to provide support for the rear of the front section. I couldve made it taller using some spacers, but I have a large dog that needs to be able to stand up. The platform is about 8 or 9 inches below the windows.
I may go back at some point and add some sort of hinge mechanism to the 9.5" plywood supports so they fold up making the sections easier to store when not installed. I would also make the front section a couple of inches shorter (and the rear section a couple of inches longer) to make it easier to take in and out. Also, when the front section is removed and the rear seat is up, theres a gap between the rear section and the rear seat. Thats either a design flaw, or a feature (because you can reach back and grab stuff), depending on your perspective. When cutting the carpet to size, you want to leave about 3" or 4" around all sides so that the carpet can be wrapped underneath and securely tacked. I cut the padding to the size of the plywood. I also used carpet pad glue to keep the pad from slipping. Youll need to cut the corners off of the carpet so you get a nice clean corner after each side is folded over. Otherwise the folds will overlap on top of one another. I dont have specific measurements, so youll have to experiment a little with the folds beforehand to get it right. Practice with some paper, folding the corners over to get them aligned after the fold. Its not that difficult. Materials cost about $65 or $70, and probably half of that was for the carpet and padding. I bought the thick stuff for comfort, and chose not to use a thinner piece that I already had in my garage. It only took about three hours to design and build. The length issue for sleeping wasn't really solved, but with the increased height of the surface, I can stick my legs or head through between the front seats since the surface is just below the top of the rear seat when it's folded up. This works sufficiently for me at 5-10". Also, It's amazing how much gear I can get underneath, and it's fairly easily accessible through the rear hatch or doors. The only thing I really cant fit underneath is an ice chest. A surprise benefit is that road noise is significantly reduced when both sections are installed. - Greg Friedman
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