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Installation
date: 3/18/00
note:
I strongly recommend getting a factory service manual (FSM) or a Chilton's
manual before attempting this job, they will have good instructions
and detailed diagrams showing each part and what it's named. Also,
do one side at a time so you can use the other side as a reference
on how everything's supposed to go.
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Now it's
time to start reassembling the brakes. The first thing that
needs to be done is to press the pins into the trailing shoes
(the shoes closest to the back of the Jeep). If you look at
the shoes you just took off, you'll see the pin and how it's
supposed to be oriented.
Your new
shoes should have come with 2 new pins. They're a tight fit,
so you'll have to press them in. I used a C-clamp and a small
nut to press the pin into the shoe.
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Once you
have the pins pressed in (one pin for each trailing shoe), reinstall
the adjuster lever and lever spring as shown.
On the support/backing
plate you should see where the shoes rub against it. Make sure
this area is clean and put some antiseize or Lubriplate on it.
Apply some to the anchor pin as well where the shoes come in
contact with it. If you look back to the past photo on the first
page, you can see where I've applied antiseize compount to the
backing plate.
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Hook the
parking brake cable lever to the new trailing shoe.
Now hold
the trailing shoe in place and replace the holddown pin and
holddown retainer spring. Put the adjuster cable back on the
anchor pin, then using the spring removal tool or some lock
pliers, replace the trailing shoe return spring.
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Put some
lube or grease on the cable guide or the cable itself and reconnect
the cable to the adjuster lever.
Here you
can see the parking brake cable lever sitting behind the new
trailing shoe, the lever is the rusty-looking thing behind the
springs.
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Put the
parking brake strut and spring back in and replace the leading
shoe and its holddown pin and retainer spring.
Using the
brake spring removal tool or lock pliers, replace the leading
shoe's return spring. Make sure the parking brake strut is positioned
correctly.
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You're almost
done. The assembly should be looking almost just like it did
before you started taking it apart, only cleaner and with thicker
drum shoes.
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Now just
replace the shoe spring and adjustment starwheel. You'll need
to adjust the starwheel all the way in to get the shoes to close
enough to get the drums back on. Give the assembly a quick spray
with brake cleaner to get off any dirt you may have loosened
while installing the new shoes.
Now put
the drums back on, they should just barely slide back on. Oh,
make sure the drums are clean before you put them back on.
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Put
the wheels back on and you're done. Take it for a spin and follow
the adjustment instructions given in your service manual. Test to
make sure the drums are working properly and you're ready to hit the
trails again. Oh, in case your wondering, the trailing shoe has more
material on it than the leading shoe does, that's how you tell them
apart by looking at them...
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