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Old 09-20-2022, 06:12 AM   #105
6DoF
AKA: jeepnski
 
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Join Date: Sep 2002
Location: Pittsburgh, PA
Posts: 16,574
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Transmission deal ... the GETRAG is apparently having parts discontinued quickly now. my grinding after rebuild had nothing to do with the clutch, that was all really smooth. it was that the 1 and 2 steel cone for the synchro's were worn in and seated deep enough over the friction cone that they landed on the gear. once the synchro slide landed on the gear, there was zero engagement. since those slides are no longer available new, i added some custom shims under the friction cone that's pined to the gear to increase interference. based on the fit of the friction to the shift cone, i added 0.030" under one side, and 0.045" under the other. got it all back together and she's super smooth! took 20 or so clutches and shifts sitting in the driveway to get them seated and functional, but good to go.

got the Fluidamr installed and it made a huge difference in idle and free-reving, but haven't really driven it yet. my rubber was SHOT. it forced me to space the fan out though, i over did it, and on the first drive the fan eventually ate the radiator when it caught one of the top to bottom wire supports. new AL rad, new lower hose, all sealed up and better fan spacing, but not driven as i started the floor.

the floor rotted from the inside out. outside was clean, basically new undercoated metal ... the inside was DONE. cut out the junk, wire wheel, phenolic acid etch, wire brush and cleanup, sealed the outside of the patch with ChassisSaver, got the patch welded in and the inside coated in ChassisSaver, then seam seal and top coat to finally have my truck back.





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