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Old 08-09-2021, 05:23 PM   #1
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Nobody, and I mean not even the little old Wendy's lady from 1984, is going to be asking "where's the beef"

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Old 08-10-2021, 07:58 AM   #2
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i'm basically done with the major weldin on this thing now, and i've been saying i needed to do some PMs on this welder for a while. it's really time.
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Old 08-17-2021, 09:16 PM   #3
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I have installed a few of those clutches. Not much in the way of slippage. Think I have taken 2 of the 3 back out but it was dudes trying to get a beefy clutch to haul horse trailers around.
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Old 08-21-2021, 09:08 AM   #4
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Dude…you need this

https://www.instagram.com/reel/CSdGd...dium=copy_link
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Old 08-24-2021, 11:03 AM   #5
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i saw that! 10,000% need that!
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Old 08-24-2021, 09:55 PM   #6
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Old 09-23-2021, 10:50 AM   #7
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i know it doesn't look like much of a change, but taking a flap wheel around all the edges made a HUGE difference. i normally don't go over things after welding. you can now wipe your hand around over the whole thing and no snags, scratches, or roughness. should be nicer for wires n hoses, and way nicer to work on in the future.

also smoothed out the welds on the sleeved holes, was satisfying.


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Old 09-23-2021, 10:50 AM   #8
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and back to progress! vacation prep, vacation, more family events, lots of life happening this last month. oh yeah and my TJ whipped another set of gears in the rear axle, so had to rebuild that too. :facepalm:

so i went thru and wire brushed, then wire wheeled everything that's getting the heat-shield undercoating, then prepped with rust-prep. what a mess, but it's done. also did the core support while i was at it so it can get painted. that'll be a key to getting thins running.



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Old 09-23-2021, 10:51 AM   #9
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this made things go WAY better


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Old 09-24-2021, 11:32 AM   #10
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this made things go WAY better
I got one of these things and i was pretty disappointed in it. I always end up back with a wire cup and angle grinder for that kind of thing

https://www.lowes.com/pd/Spyder-Reci...ent/1000060927

I do like your vacuum attachment though, I may have to try that
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Dirt soaks up the drippins better
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Old 09-24-2021, 12:47 PM   #11
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I got one of these things and i was pretty disappointed in it. I always end up back with a wire cup and angle grinder for that kind of thing

https://www.lowes.com/pd/Spyder-Reci...ent/1000060927

I do like your vacuum attachment though, I may have to try that
i saw those after i did it!

i'll agree, the wire cup is 1000x better ... unless you are trying to get into tight spaces. the power brush go back in corners and inside cross members that cup never would have. i ended up doing the cup over the big areas after, made WAY less of a mess that way too.
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Old 09-23-2021, 10:52 AM   #12
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Old 09-23-2021, 10:52 AM   #13
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got a little more into 3D trying to place the intercooler heat exchangers. they are not small, haha. i think this is the final place, but now i need to come up with a sexy yet functional, and somewhat over-engineered mount for them.

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Old 09-23-2021, 10:53 AM   #14
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got the heat exchanger mount finished up in 3D, and a pump mount that i didn't get pictures of. plate is getting cut today or tomorrow and should have it before the weekend!


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Old 09-23-2021, 10:54 AM   #15
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i <3 friends with cool toys B-)


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Old 09-27-2021, 09:15 AM   #16
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Matt, why are you putting charge tube heat exchangers in a location where they won't see much air flow? Am I missing something?
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Old 09-27-2021, 10:44 AM   #17
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Matt, why are you putting charge tube heat exchangers in a location where they won't see much air flow? Am I missing something?
because it was there or not at all.

the air down there should get circulated enough, just not force-fed. Six, 7" fans always on should pull a good volume thru them. we'll see how it plays out, but the suspension cross member should also be able to create a diverter to help keep the air fresh. worst case i add some more dividers to stop recirculation later.
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Old 09-27-2021, 01:01 PM   #18
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Ok I didn't realize you planned for fans too. With fans it should be OK then.
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Old 09-27-2021, 01:12 PM   #19
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Ok I didn't realize you planned for fans too. With fans it should be OK then.
Thats because he didn't mention the 500a alternator he was going to put in to power all of his fans
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Old 09-27-2021, 02:06 PM   #20
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Thats because he didn't mention the 500a alternator he was going to put in to power all of his fans
quad alternators man! that's why there's no room for air-to-air!

the 6 fans are 18amp total. not crazy, but not i'll have 2 relay's mounted to the fan banks to run them, with a power wire direct from the battery 2ft behind em.
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